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Wireline Core Barrels

Wireline Core Barrels

The wireline core barrels is a special drilling tool that allows obtaining the core without lifting the full drilling tool during geotechnical drilling construction.

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  • Description
    Why Choose Us
     

    Certificate & Honor
    Certified according to ISO 9001:2015 and ISO 14001:2015. Many patents are obtained for continuously innovation.

     

    Professional Team
    Our company has advanced CNC processing equipment and a team of experienced drilling and construction machinery engineers. The quality of the product is guaranteed and the production efficiency is improved.

     

    OEM Services
    Strong product development capabilities and advanced fabrication equipment, can be customized according to customer's special.

     

    Innovation
    The company adheres to the principle of "stable quality, service first", takes the market as the goal, relies on technological innovation, continuously develops new products and new processes, and continuously improves product quality. It has won unanimous praise from customers for many years.

     

    What Is Wireline Core Barrels

     

    The wireline core barrels is a special drilling tool that allows obtaining the core without lifting the full drilling tool during geotechnical drilling construction. This technique achieves efficient core retrieval by using a special salvage device with a wire rope to lift the inner tube containing the core from the bottom of the hole to the surface through the center hole of the hole's drill pipe. The features of the rope coring technique include high drilling speed, long diamond bit life, and high time utilization while reducing the labor intensity of workers. In addition, this technique improves drilling efficiency by reducing the number of lifts and down drills and the auxiliary time for lifting and lowering drilling tools, which in turn improves the average work efficiency. The structure of rope coring drilling tools mainly consists of two major parts, namely, single-acting double pipe and salvage device, in which the double pipe part includes outer pipe assembly and inner pipe assembly, while the inner pipe assembly includes spearhead, bullet card, single-acting assembly, alarm, adjusting assembly, inner pipe, suspension support and core chucking assembly, and so on. This technology not only has good geological effect, but also has high productivity and low drilling cost, which is a very effective technical means in geotechnical drilling construction.

     

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    Core Barrel Assembly

     

    The core barrel assembly lifts the drill core from the drill rod without picking up the drill bit. All tools include the main parts of drilling tools, overshots, drill pipes, jaws, round wrenches, etc. Their advantages are high penetration, high coring rate, long drill life, and low ab strength; and as the hole depth increases, the advantages are more obvious.
    Core barrel assembly is a device to take the cores drilled by the core bit, and made of pipe. They are mostly used to take the core, but sometimes they are used to increase the drilling efficiency even in case the core is not needed.

    Double Tube Core Barrel Assembly

    Double Tube Core Barrel Assembly

    Double tube core barrel assemblies are made of double tubes (outer tube, inner tube), and the circulating water passes through the gap between the tubes without being touched by the collected core. It serves to improve the rate of collection. Double tube core barrels are designed for coring from soft to hard homogenous and slightly broken formations with water, mud, polymer or air flushing. With features of high efficiency, low drilling costs, simple structure, reliable performance, convenient maintenance and good durability.
    Main Features
    * Adopt abrasion resistant material.
    * High penetration rate and high drilling efficiency.
    * High core recovery rate.
    * Long bit life and lower labor intensity

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    Wireline Core Barrels

     

    Wireline core barrels are used to hoist drill rod through the bits of the core barrel during drilling and coring operations or when changing bits. All the tools include principal parts of the drill tools, overshot assembly, drill rods, holding dog, circle wrench and etc. With advantages of higher penetration, higher core recovery ratio, longer bit life and lower ourab intensity; and the advantages get more clear with the increasing of hole depth.
    Wireline core barrel assembly is commonly used for mineral exploration for deep holes. As the best China PQ HQ NQ BQ AQ standard wireline core barrel supplier, Wuxi Zhongjin Mineral Exploration Tools Co., Ltd. provides quality Q-series standard wireline core barrels to global clients, Our products are manufactured by using high quality raw materials and designed according to wireline -Q standard.

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    Spit Tube Assembly for Wireline Core Barrel

    NC3 (NQ3) Spit Tube Assembly for Wireline Core Barrel HC3 (HQ3) Spit Tube Assembly for Wireline Core Barrel PC3 (PQ3) Spit Tube Assembly for Wireline Core Barrel

    Overshot Assembly

    Overshot Assembly

     

    Overshot assembly is one of the necessary equipment for wireline drilling and can be put into the hole. This drilling tool is used to attach and lift the tube assembly. The overshot assembly is attached to the drill pipe and lowered over the pipe or stuck in the borehole.

     

     

    Advantages of Wireline Core Barrels
     

    Reduces the process of lifting drilling tools and reduces the labor intensity of workers: Rope coring technology allows you to remove the drill pipe without lifting the drill pipe. The core pipe containing the core can be removed through the bore of the drill pipe by simply lowering the overshoot. This greatly reduces the number of lifts of the drilling tools and lowers the labor intensity of the workers. This process not only simplifies the drilling process, but also improves efficiency and reduces labor costs.


    Improve drill bit life: As the number of frequent lifting and lowering of drilling tools is reduced, the wear and tear on the drill bit caused by lifting and lowering the drilling tools is reduced, thus improving the life of the drill bit.


    Improved drilling efficiency: Cable coring technology significantly improves drilling efficiency by reducing the time it takes to raise and lower the drill, especially in deep hole drilling. For example, with rope coring technology, the time from coring to continued drilling is less than 20 minutes, whereas conventional methods can take hours.


    Adaptability to drilling operations in complex formations: The design of the rope coring tubing makes it highly adaptable in complex formations, reducing the chances of wall exposure and increasing wall stability. In addition, the drill pipe column acts as a casing, which helps to move quickly through complex formations.

     

    Working Principle of Wireline Core Barrels

     

    The working principle of wireline corer mainly involves the use of components such as inner and outer core pipe assemblies, inner core salvage devices, and specialized drilling bits to lift the inner core pipe containing the core from the drill pipe from the bottom of the hole to the surface by means of a winch and wireline. This technology allows the core to be removed from the bottom of the hole without lifting the full set of drilling tools, which reduces the drilling assistance time, increases the pure drilling time, improves the drilling efficiency and project quality, and also reduces the labor intensity and cost. The cable corer is a device for coring from the bottom of the well without lifting the drilling tools. It consists of inner and outer core pipe assemblies, inner core pipe salvage device and other components. When using the cable corer for coring, the inner and outer core tubes are locked with a spring-loaded bayonet. It is also possible to stop pump drilling after drilling a certain footage, grab the salvage head of the inner core pipe by lowering the salvage device to reach the bottom of the hole, and then lift upward to disengage the bayonet, separating the inner core pipe from the outer core pipe, and lift the inner core pipe from the drilling rod to the ground to take out the rock core. After coring, the inner core tube is reinserted from the drill pipe and the outer core tube is clamped again when it reaches the bottom of the hole. The flushing and drilling is then turned on and the coring and drilling continues.
    Rope core drilling rigs are designed with different formation conditions in mind, including rope core drilling rigs for drilling straight wells, drilling horizontal wells, and drilling dry wells, as well as rope core drilling rigs for drilling intact formations and for drilling loose and fractured formations. In loose and fractured formations, these drills typically have a clearance of 3 - 5 mm, while in hard rock, a lifting force of 2 - 3 tons is required to break and grip the core. The outer pipe and drill column can be moved upward until the inner pipe is stuck in the inner wall of the drill step and cannot be moved. At this point, the inner pipe assembly can be smoothly raised out of the borehole. When the inner tube is full of core, the captain sometimes needs to use a three-tube core bucket to collect soft core samples. Rope coring rigs are also designed to include in-place indicators to ensure that the inner tube assembly is in place and the suspension ring is adhered to the outer tube seat ring for a smooth coring process.

     

    How to Use the Wireline Core Barrels
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    Preparation: Ensure that all tools and equipment are available, including the coring drill, salvage, winch and wire rope. These tools are the foundation of the rope coring operation.


    Drilling process: Drill with a rope coring rig. When the drilling footage reaches a certain depth and does not exceed the length of the inner core pipe, it is necessary to stop the pump and stop drilling. At this time, the core is trapped in the inner core pipe.


    Coring operation: Lower the salvage through the wire rope to the bottom of the hole to the position of the inner core tube. Grasp the salvage head of the inner core tube with the salvage, then lift it upward to disengage the pin and separate the inner and outer core tubes. Then, lift the inner coring tube to the ground through the drill pipe and take the core.


    Subsequent operations: After coring, return the inner core tube to the drill pipe. After reaching the bottom of the hole, the pin will clamp the outer core pipe again. Connect the flushing fluid to start drilling and continue coring.


    Caution: Operate with safety in mind and avoid lowering the drill bit to the bottom of the hole to retest after coring. In addition, when the inner tube assembly is close to being lifted out of the wellhead, slow down the hoisting speed and take care to prevent the tip from falling off the hook and damaging the bit or injuring the operator.

     

    Maintenance Requirements of Wireline Core Barrels

     

     

    Principle of safe selection: According to the underground geological conditions, such as rock type, hardness, groundwater level and so on, choose suitable static coherence equipment. At the same time, according to the well diameter and depth, choose the equipment that can adapt to the space limitation. Construction requirements, such as testing depth and accuracy requirements, are also an important basis for selecting equipment. Clarify the purpose and requirements of underground static penetration, analyze the underground geological conditions, well diameter and depth and other parameters, and preliminarily screen the qualified static penetration equipment according to the results of demand analysis.


    Maintenance of steel wire rope: The handling and storage of steel wire rope should follow specific regulations, such as transportation on the support, avoid hanging it directly on the wire rope or its reel to prevent damage. Wire rope reels should be stored on stands to keep their surfaces clean and prevent them from being crushed against each other. In the warehouse, wire rope reels should be stored on the bracket, keep its surface clean and not extruded each other. It is strictly prohibited to put the wire rope reel reel flat.


    Assembly and inspection of inner and outer pipe assembly: The assembly and inspection requirements of inner and outer pipe assembly include: seat ring and straightening ring should be put flat and straightened, and then pushed in by hand. It is strictly prohibited to use any iron tool to knock, so as not to damage the threads or make the seat ring and straightening ring deformed. All threaded fittings should be coated with thread oil and tightened. Assembly and inspection requirements for the inner tube assembly include checking that the head is intact. When assembling the ejection mechanism, the ejection action should be flexible. By gently pulling the spearhead by hand, the ejection tube can be retracted for ejection. At this time, the distance between the two wings of the ejection should be less than or equal to the diameter of the recovery tube; push down the recovery tube, the ejection should open immediately. At this time, the distance between the two wings of the ejection should be greater than the inner diameter of the ejection chamber. Apply lubricant to reduce the friction during ejection movement.


    Assembly and inspection of salvage device: The assembly and inspection of the salvage device includes ensuring that the salvage hook is mounted securely and cannot be tilted to one side. The tail spring should work flexibly and reliably, and the head opening distance is 8-12mm.To test the function of the decocking tube, place the decocking tube on the salvage device, gently push the decocking tube downward by hand to cover the tail of the salvage device, and open the head of the salvage device.

     

    Precautions For Use Of Wireline Core Barrels

     

    • Handle with care to avoid damage to the coring tube and its components.
    • Install the threaded bushing to ensure a tight connection.
    • Prevent threads from being damaged and avoid damage during operation.
    • Carefully inspect the inner and outer tubes to ensure they are in good condition and suitable for use.
    • Wear gloves when operating to protect your hands and minimize damage to the pipe from direct contact.
    • When drilling with a rope coring tool, increase the drilling pressure and reduce the flow rate of flushing fluid accordingly.
    • If there is a sudden increase in pump pressure during drilling, this may mean that the core is clogged. In this case, drilling should be stopped immediately and salvage should be performed.
    • As soon as the inner pipe assembly is raised, it should be removed from the salvage unit and checked for core collection. If core collection is normal, the spare second inner tube assembly can be put into service.
    • When using the rope coring tool, especially in lost-well formations or when there is no mud in the well, special attention should be paid to the method of operation to avoid damage to the inner tube assembly.

     

     
    What Are the Factors to Be Considered When Selecting Rope Coring Tubing

     

    1. Material and quality

    The selection of high quality material is the key to ensure the performance of drill pipe. Generally speaking, it is better to choose seamless alloy steel pipe, mainly hot-rolled or cold-drawn, which can provide better durability and strength. For example, the drill pipes produced by Ningbo ZDOON Geological Equipment are made of hollow, thick-walled, high-pressure seamless alloy steel pipes, and the blades are made of highly wear-resistant t-shape steel strips, which are welded by pre-stressing winding. The joints of the drill pipes are made of high quality medium carbon alloy steel, which are formed by high pressure under vacuum condition. This kind of material and process can guarantee the durability and strength of the drill pipe.

    2. Production and processing technology

    The production and processing technology of drill pipe is also an important factor to consider when choosing. High-quality machining process can ensure the accuracy and performance of the drill pipe, which can improve the drilling efficiency.

    3. Manufacturer's strength

    Choosing a strong manufacturer can guarantee the quality and after-sales service of the drill pipes. Ningbo ZDOON is a company specialized in producing geological drilling equipment. It has more than 50 years of experience in producing geological equipment. Such a manufacturer can provide more reliable products and services.

    4. After-sales guarantee

    Good after-sales service can ensure that problems encountered during use can be solved in time, and reduce construction delays or interruptions caused by drill pipe problems.

     

     
    Our Factory

     

    Wuxi Zhongjin Mineral Exploration Tools Co., Ltd. is a professional manufacturer and supplier in the production of geological exploration drilling rigs and drilling tools. Main products include wireline coring drill rods and casing tubes, impregnated diamond core bits, surface set diamond core bits, rod shoes and casing shoes, diamond reaming shells, core barrel assembly, overshot assembly, hydraulic underground core drill rigs, reverse circulation drilling rig, surface core drilling rigs, and crawler engineering drilling rigs. The company has strong product development capabilities and production capabilities and can customize products according to customers' special requirements.
    Our company has advanced CNC processing equipment and a team of experienced drilling and construction machinery engineers. The quality of the product is guaranteed and the production efficiency is improved. Our company attaches great importance to science and technology, talents, quality, and reputation, and strives to build the "Zhongjin" brand wholeheartedly.
    The company adheres to the principle of "stable quality, service first", takes the market as the goal, relies on technological innovation, continuously develops new products and new processes, and continuously improves product quality. It has won unanimous praise from customers for many years. Focus on management, promote efficiency, and serve all users wholeheartedly.

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    FAQ

     

    Q: What is a wireline core barrels?

    A: Wireline core barrels is a special equipment for rope core drilling. Its characteristic is that when coring, it is not necessary to lift the entire drill string in the borehole. Instead, a special fishing device with a wire rope is used to lift the inner tube at the bottom of the hole containing the core to the ground through the center hole of the drill rod in the hole.

    Q: What are the main components of wireline core barrels?

    A: Wireline core barrels is mainly composed of outer tube assembly and inner tube assembly. The outer tube assembly includes a spring stopper, a spring chamber, a reamer, an outer tube and a drill bit. The inner tube assembly includes a spearhead, a spring clamp, a dispatching organization, a suspension and an inner tube protection organization.

    Q: What are the advantages of wireline core barrels?

    A: The advantage of wireline core barrels is that it can reduce the auxiliary time of drilling, increase the pure drilling time, improve the drilling efficiency and engineering quality, and reduce labor intensity and cost.

    Q: What are the types of wireline core barrels?

    A: Wireline core barrels can be divided into different types according to usage requirements, such as general type, reinforced type and thin-walled type, etc., to meet the needs of different geological drilling conditions.

    Q: How to avoid core blockage during rope coring?

    A: To avoid core blockage, it is necessary to reasonably design the drill structure, select appropriate drilling parameters, clean the rock powder in the hole in time, and keep the flushing fluid unobstructed.

    Q: What are the reasons for the low rate of inner tube in place?

    A: The reasons for the low rate of inner tube in place may include workers' lack of understanding of the structure, principle, and usage of the drill, blindly sweeping the hole in advance, and problems with the drill itself such as card failure.

    Q: How to solve the problem that the salvage device cannot catch the inner tube assembly?

    A: If the salvage device cannot catch the inner tube assembly, the salvage device can be lifted up and down several times to try to catch it. If it is ineffective, it is necessary to check whether the salvage device is damaged, or lift the drill for processing.

    Q: Why and how to solve the problem that the salvage device cannot be lifted after catching the inner tube assembly?

    A: Possible reasons include core blockage, complex formations causing the core to form a mushroom shape, etc. Solutions include using a safety unstuck mechanism to separate the salvage device from the inner tube assembly, lifting the drill for processing, or trying to grind the core before salvaging.

    Q: How to maintain and service the rope coring tube?

    A: The maintenance and service of the rope coring tube includes regular inspection of the wear of the various components of the drill, timely replacement of damaged components, keeping the drill clean, and preventing corrosion and blockage.

    Q: How to deal with leakage during rope coring?

    A: When leakage is encountered, static plugging methods can be used, such as adding high-concentration plugging slurry and plugging materials, and adjusting the drilling fluid performance to meet the requirements of continued drilling and coring.

    Q: What is the impact of the mismatch between the core diameter and the retaining spring?

    A: The mismatch between the core diameter and the retaining spring may cause the core to be unable to be stuck, causing the core to fall off or unable to pull out the core, thereby affecting the coring yield.

    Q: What is the basis for selecting wireline core barrels?

    A: The selection of rope coring pipes is based on factors such as drilling purpose, formation lithology, borehole diameter, drilling depth, and equipment conditions.

    Q: What are the performance requirements for rope coring drill pipes?

    A: Rope coring drill pipes need to have good strength, plasticity, toughness, wear resistance, fatigue resistance, and corrosion resistance to ensure stability and safety during drilling.

    Q: How to control drilling pressure during rope coring?

    A: The control of drilling pressure needs to be dynamically adjusted according to factors such as formation lithology, drill tool performance, and drilling speed to avoid excessive or insufficient pressure from adversely affecting the coring effect.

    Q: How to prevent rope coring pipes from breaking during use?

    A: In order to prevent rope coring pipes from breaking during use, it is necessary to select qualified pipes and accessories, avoid overloading, and regularly inspect and maintain the drill tools.

    Q: What is the role of the suspension organization of rope coring drill tools?

    A: The suspension mechanism of the rope coring drill is composed of the suspension ring in the inner tube assembly and the seat ring in the outer tube assembly. Its function is to ensure that the inner tube assembly maintains a stable suspension state during drilling and prevent the inner tube from moving upward.

    Q: What is the role of the spring mechanism in the rope coring drill?

    A: The spring mechanism is mainly composed of spring stopper, spring clamp and tension spring. Its function is to keep the inner tube assembly close to the hole wall when it is lowered and prevent the inner tube assembly from moving upward during drilling.

    Q: How to prevent core contamination during rope coring?

    A: To prevent core contamination, the flushing fluid must be kept clean and pollution-free, avoid using flushing fluid that is corrosive to the core, and properly store and handle the core in time after coring.

    Q: What factors affect the service life of the rope coring tube?

    A: The service life of the rope coring tube is affected by many factors, including pipe quality, use conditions, maintenance and maintenance. Reasonable use and maintenance can extend its service life.

    Q: What is the difference between wireline coring and conventional coring?

    A: In conventional core drilling operations, the entire drill string needs to be pulled out of the borehole to recover the core sample; in wireline core drilling, each core sample can be recovered without removing the drill rod.

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